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From the waveform analysis of the triplen injection equation set, we see that the Y Amplitude result was bi-polar and we introduced the grounded phase philosophy to normalize the equation set. We also showed that the "Y" amplitude may also be labeled as the duty cycle from 0 to 100% to control the motor speed and torque as mentioned earlier.
Observing the previous triplen injected
waveforms, we see that in order to normalize
the waveforms, we will require an offset and a
gain factor to utilize the full dynamic range
of the excitation voltage. The parameters
selected are a Gain factor 1601 In order to maintain a positive dutycycle we will calculate the gain and the offset to utilize 100% of the dynamic range.
Combining the gain and offset into the
equation set we get:
The peak amplitude of the triplen is now
defined as
NORMALIZED WAVEFORM WITH GAIN AND OFFSET
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GROUNDED PHASE CONDITIONS
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LINE to LINE CONDITIONS
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As we can see the final waveform is still a sinewave and the driver voltage for each phase is 0 to 1 for the duty cycle OF 0 TO 100%. This meets our requirements to drive the power module. The next step is to apply this to a motor system or some type of similar inductive load to be able to compare the theoretical and empirical data. The actual FETs are turned on-off depending on the dutycycle at each point of the waveform. Each point has 1000 steps to it as shown in the FET drive waveforms. This controls the vertical amplitude or applied voltage for each point on the generated waveforms.
We will now show how the generated EMF
contributes to the equation set when we use a
real motor for testing the power bridge
module. . With no phase shift the generated
EMF will add to the applied commutation
voltage as by definition of the equation set
starting at position 0. Therefore to insure
that we are applying the required voltage to
get the desired speed and torque desired we
weight the equation set to take into
consideration the generated
of the motor. Top
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The diagram to the left shows the circuit for a single phase Line to Line of the motor. Since we already require that the phases be equal then only one phase has to be shown as a reference. Using the parameters setup in the first page of this analysis we will begin to tie all of this together to the application. We will start with a motor with the following parameters as shown to the left in the table. Since the actual load used in the Bridge Test System is static, we will model the circuit similar as the load used to collect the empirical data. The Equivalent load circuit shown on the left simulates our test conditions. |
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MOTOR EQUIVALENT CIRCUIT PHASE VOLTAGE Vab
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EQUIVALENT CIRCUIT LOAD DIAGRAM
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The objective here is to drive the inverter FETs with a PWM pulse that simulates the 3 phase waveform to a controlled current. There will be one phase where the upper FET is on and the following phase where the lower FET will be on. There will be not condition where the upper and lower FET of the same phase is on at the same time. As described in the Bridge Test System TDA. We will now calculate the voltage on the terminals based on the selected control current. Then, calculate the duty cycle required to generate the waveform based on the parameters. The calculation of the generated EMF Vk is set to zero because we are using a static load. The frequency or RPM the three phase waveform is running at is 1384.6. This is calculated from the sequencer operation in the Bridge Test System TDA. The following values were obtained from the Bridge Test System and are as follows:
The Field Inductor DC Resistance is defined as:
The FET Rds ON resistance is given as:
The Field coil inductances is defined as:
The DC supply voltage is give
as:
The total circuit resistance is defined as:
The circuit reactance component is defined as:
The motor impedance is defined as:
The phase shift that would be used to align the
motors' generated EMF, if a motor was used as the
actual load and it was commutating, is defined as:
From the initial analysis of poly-phase systems we
defined the voltage across the phase coils in a
Delta configuration is
1/
We may now define the motor voltage as
The duty cycle is defined as
Deriving the motor Current as a function of the Duty Cycle will allow us to control the motor speed as a digitally generated control function. Actually what we would like to do is compare the empirical data obtained from the Bridge Test System to the current theoretical analysis.
Solving for the motor current as a function of the
Dutycycle and setting the generated EMF to zero we
get.
The empirical data collected from the test system
is shown below. The actual PWM rate used in the
Bridge Test System to collect the empirical data
is explained in the
Bridge Test System Presentation. The waveform
generated has 1000 steps per waveform point which
yields a10 bit vertical resolution and is clocked
at 50 ns per step. There are 260 points for
2
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As we can see the theoretical and empirical are within a 5% window. Considering the parameters, The wire, sensors, the coil inductance, the loop resistance, etc. a 5% error window, is easily adjusted out. With a few adjustment within the 5% window we could easily obtain a 2% error margin. Test setup connections and extended length of cable on the load box could also account for some of the error. Also temperature rise of the FETs since we were only using a static heatsink with just the ambient air to extract the heat from the heatsink, therefore thermal equilibrium of the mass of the heatsink is also a contributing factor to the errors, although the measurements were taken and captured within a few seconds for each of the currents and dutycycles measured. In the next section we will discuss other circuit characteristics that will include the FET switching characteristics and the reactive components time constants and the determining of the actual PWM frequency.
Since the phase angle varies with the motor
speed as defined by
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